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Project examples of successfully completed projects on honing in various machining centres, lathes and milling machines in a diameter range of 4mm to 260 mm.

Project description Material Machine Fixture Tool
Honing crack connecting rod Ø51mm, air measuring tool 36MnVS4 Alfing-Kessler custom machine HSK-B80 coolEX®
Honing crack connecting rod Ø37-51mm 36MnVS4 Alfing-Kessler custom machine HSK-A63 coolEX®
Honing of hydraulic blocks Ø25mm 11SMn30+C Deckel MC-60H SZ20x50 fixed diameter tool
Honing cams Ø24mm 100Cr6 (56HRC) Deckel-Maho DMC10 automatic lathe SZ32x50 coolEX®
2-stage plateau honing of liners Ø90mm GG25Cr Deckel-Maho DMC 125u DAH115/HSK-A100 coolEX®
Honing control blocks Ø10mm GJL-250 DMG DMU 80 SZ12x25 fixed diameter tool
Honing control blocks Ø25mm GJL-250 DMG DMU 80 SZ25x50 fixed diameter tool
Honing of axial piston compressor housings Ø23,5mm GJS-600 DMG DMU 80 SK-40 coolEX®
3-stage honing of compressor cylinder bores Ø22-32mm,GG25 ELHA SZ20x50 fixed diameter tool  
Honing ceramic inserts Ø10mm Hilox910 EMAG VCL HSK-C63S Xstep®
2-stage honing of two cylinder compressor housings Ø46mm GJL-250 GROB BZ400 DAH81 Xstep®KT
2-stage honing of 3-cylinder blocks Ø92mm Aluminium block with PTWA liner coating MCH250 SK-50 coolEXact®
2-stage honing of 6 cylinders compressor housings Ø80mm GJL-250 HELLER H5000 and MCH250 SK-50 coolEX®
Honing of connecting rod Ø56mm 34CrNiMo6 HELLER MC 16 HSK-A63 coolEX®
Honing of connecting rod Ø50,5m 40SiNiCrMoV10 HELLER MCH-250 HSK-A63 coolEX®
2-stage plateau honing of a cylinder crankcase Ø151mm, double expansion coolEX®2 honing tools GJS-500 HELLER MCH-250 HSK-A100 coolEX®2
Plateau honing of a cylinder crankcase Ø188mm and Ø230mm, coolEX®-honing tool GJS-500 HELLER MCH-250 HSK-A100 coolEX®
2-stage plateau honing of a screw cylinder Ø68,91mm GGG40 HELLER MCH-450 HSK-A100 coolEX®
2-stage plateau honing of a screw cylinder Ø49,21mm GGG40 HELLER MCH-450 HSK-A100 coolEX®
Honing of connecting rod Ø50.5mm 40SiNiCrMoV10 HERMLE C40U dyn. HSK-A63 coolEX®
Honing radial engine cylinders Ø43mm 42CrMoV4 HERMLE C40U dyn. SK-50 coolEX®
Honing of connecting rod Ø37mm 40SiNiCrMoV10 HERMLE C40U dyn. HSK-A63 coolEX®
Honing radial engine cylinders Ø50mm 16MnCr5 HERMLE C40U dyn. HSK-A63 coolEX®
Honing of connecting rod, sm and lg eye Ø14mm and Ø19mm on KomTronic® U axis, coaxial tool 16MnCr5 HERMLE C40U dyn. DAH81 Xstep®KT
Honing control blocks on KomTronic® U axis Ø14mm GJL-250 HERMLE C40U dyn. DAH81 Xstep®KT
2-stage plateau honing, grey cast iron cylinder crankcase Ø69.9mm GG25 Hüller Hille NBH 650 HSK-A100 coolEX®
Honing of chucks Ø7-10mm 1.4571 INDEX G200 VDI25 fixed diameter tool
Honing of lathes parts before nitriding, Ø12mm 16MnCr5 INDEX V100 VDI40 coolEX®
2-stage plateau honing of a cylinder crankcase Ø73.4mm GG25 Hüller Hille NBH 650 HSK-A100 coolEX®
3-stage honing of control blocks Ø25mm GJL-300 Hüller Hille NBH 650 HSK-A100 fixed mandrel
Honing control blocks Ø25mm GG25 MAKINO a51NX SZ20x50 fixed diameter tool
Honing of rocker arms Ø30mm 16MnCr5 MAKINO a51NX HSK-A63 coolEX®
Honing of connecting rod Ø50,6mm 34CrNiMo6 MAKINO a61NX HKS-A63 coolEX®
Honing of connecting rod Ø56mm 34CrNiMo6 MAKINO a61NX HSK-A63 coolEX®
2-stage honing of compressor housings Ø40mm GGG40 MAKINO a81 HSK-A100 coolEX®
Honing of connecting rod Ø183mm 42CrMo4+HH MAKINO a81 HSK-A100 coolEX®
Honing valve stem guides Ø22mm GG25 MAKINO a100 SZ20x50 fixed diameter tool
1-stage honing of connecting rod Ø50.6mm 34CrNiMo6 MAZAK VTC-200C SK-40 coolEX®
2-stage plateau honing, grey cast iron 4-cylinder crankcase Ø86mm GJL-250 STARRAG Heckert HEC 800 HV DAH115/SK-50 coolEX®
Honing of cast blocks Ø6mm GG25 SW machines BA342 HSK-A63 fixed diameter tool
Honing of connecting rods Ø50.6mm 36MnVS4 SW machines BA342 SK-40 coolEX®